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Home / Blog / Revolutionary Autoclave Technology: Advancing Sterilization in Healthcare and Beyond
Revolutionary Autoclave Technology: Advancing Sterilization in Healthcare and Beyond September 4,2024.

In the ever-evolving world of medical technology, sterilization plays a crucial role in maintaining hygiene standards and preventing the spread of infections. Today, we're excited to introduce a state-of-the-art autoclave that's set to revolutionize the sterilization process across various industries. This 100L autoclave combines cutting-edge technology with user-friendly features to deliver unparalleled performance and reliability.

Innovative Design and Construction

At the heart of this autoclave is its unique radial self-expanding sealing structure, a proprietary technology that ensures a perfect seal every time. The body, cover, and safety accessories are meticulously designed to meet the stringent requirements of TSG21-2016 "Safety Technical Supervision Regulations for Stationary Pressure Vessels" and NB/T47052-2016 "Simple Pressure Vessels."

Crafted from high-quality stainless steel, the container components and parts that come into contact with sterilized materials are built to last. The use of forming, argon arc welding, and polishing techniques results in a corrosion-resistant finish that guarantees longevity and maintains the integrity of sterilized items.

Advanced Control Systems

One of the standout features of this autoclave is its sophisticated control system. The touch LCD screen provides an intuitive interface for operation, control, and display. Through a microcomputer system, the autoclave achieves digital program control in a user-friendly man-machine dialogue state. This level of control allows for precise management of sterilization parameters, ensuring optimal results for various materials and objects.

Customizable Sterilization Programs

Flexibility is key in modern sterilization processes. This autoclave offers a custom program feature that allows users to set specific sterilization temperatures and holding times directly on the touch screen interface. These custom settings can be tailored to different sterilization objects, and the program automatically memorizes them for future use. This feature is particularly valuable in research settings or specialized medical facilities where unique sterilization protocols may be required.

Key Technical Specifications

  • Volume: 100L
  • Sterilization Temperature Range: 105℃-134℃
  • Holding Time: 1-999 minutes
  • Maximum Power (during warm-up): 4kVA
  • Machine Weight: 95kg
  • Space Size: φ388×780mm

The autoclave operates within a wide range of environmental conditions:

  • Altitude: ≤2000m
  • Ambient Temperature: 5-40℃
  • Relative Humidity: ≤85%
  • Atmospheric Pressure: 70kpa-106kpa

Safety Features

Safety is paramount in autoclave design, and this model incorporates several features to ensure safe operation:

  1. Overpressure release at 0.23MPa through a safety valve
  2. Safe temperature control that stops heating and provides audio and visual alerts when the set temperature is exceeded by 2℃
  3. A pneumatic spring rod on the cover for easy and safe opening

Enhanced Functionality

The autoclave is equipped with additional features that enhance its functionality and ease of use:

  1. A built-in printer and USB interface for real-time printing and recording of key sterilization parameters
  2. Back pressure and spraying devices to prevent package bursting and enable quick cool-down
  3. An internal cooling system for process exhaust steam, minimizing the impact of high-temperature steam on the surrounding environment

Applications Across Industries

While primarily designed for medical applications, this autoclave's versatility makes it suitable for a wide range of industries:

  1. Healthcare: Sterilization of surgical instruments, laboratory equipment, and medical waste
  2. Pharmaceutical: Ensuring sterility in drug manufacturing processes
  3. Research Laboratories: Sterilizing glassware, culture media, and other laboratory equipment
  4. Food and Beverage: Sterilizing packaging materials and processing equipment
  5. Cosmetics: Ensuring product safety and extending shelf life

The Future of Sterilization

As we continue to face global health challenges, the importance of efficient and reliable sterilization cannot be overstated. This advanced autoclave represents a significant step forward in sterilization technology, offering a combination of precision, safety, and user-friendliness that sets new standards in the field.

The integration of digital controls, customizable programs, and robust safety features makes this autoclave an invaluable tool for professionals across various industries. As we look to the future, we can expect to see further innovations in autoclave technology, potentially incorporating IoT capabilities for remote monitoring and control, or AI-driven optimization of sterilization cycles based on load detection and material analysis.

In conclusion, this 100L autoclave stands as a testament to the ongoing advancements in sterilization technology. Its blend of innovative design, advanced controls, and comprehensive safety features makes it an indispensable asset for any facility where maintaining sterility is crucial. As we continue to push the boundaries of what's possible in sterilization, equipment like this will play a vital role in safeguarding public health and advancing scientific research.


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