Introduction
Factory use vacuum freeze dryer is suitable for drying product such as food, drug products, biological products, Chinese medicine and more. It is to dry product at low temperature to preserve, stabilize, store and increase the life of products.. Freeze vacuum drying is a new type of box structure introduced by the vacuum freeze dryer that combines the refrigeration system, vacuum system, heat transfer oil heating system, and moisture removal system. It uses the space for storing materials in the box to dry.
Main Technical Parameters
|
Item |
GB-LGJ-200F |
Drying chamber |
Freeze-drying area |
2.25m2 |
Layers of shelf |
5+1 |
|
Temperature scope of shelf |
-50℃-+70℃ (no-load) |
|
Shelf temperature error |
±1℃ (in balance) |
|
Shelf spacing |
70mm |
|
Size of shelf |
500mm*900mm |
|
Condenser |
Min. Temperature of condenser |
≤-70℃ (no-load) |
Water-capture capability |
>30Kg |
|
Liquid material |
22L(thickness 10mm) |
|
Defrosting |
Electric defrosting |
|
Final Vacuum degree |
≤ 5Pa |
|
Style of cooling |
Fan cooling |
|
Main functions |
Manual + Auto Control Mode, Sensor calibration, Intelligent temperature control, Freeze drying termination reminding and other functions are available. |
Technical parameters
□ Main configuration |
||
|
Shelf effective area |
2.25 m2 |
□ Specification |
||
|
Shelf size |
500mm × 900mm |
|
Shelf numbers |
5+1(Radiation layer) Top shelf as temperature compensating plate |
|
Material number plate |
10 pcs |
|
Shelf spacing |
70 mm |
|
Shelf temperature range |
-50℃~+70℃ (no-load) |
|
Min. condenser temp. |
≤ -70℃ (no-load) |
|
System final vacuum degree |
≤ 5Pa |
□ Basic configuration |
||
|
Installation Power |
13.5KW ★ This is installed power, not operating power. |
□ Shape and other parts |
||
|
Dimension(mm): |
About 1200x2100x1700mm, L*W*H |
|
Weight(Kg): |
About 1200 |
|
Noise |
≤ 80dB |
|
Electrical system |
Ground protection |
|
Design, production, installation standards |
According to GMP, GB/T522 6.1-1996 |
|
Whole machine test |
Test, verify data, methods, and equipment support |
□ Drying chamber components |
||
|
Shape |
Rectangular |
|
Roughness of inner wall |
Ra ≤ 0.6μm |
|
Opening direction |
Clockwise or anticlockwise (overlooking ,user confirm) |
|
Chamber material |
AISI 304 stainless steel |
◆ |
Door material |
ACRYLIC |
|
Working temperature |
≥ 70℃ |
|
Thermal insulation material |
Polyurethane foam |
□ Shelf components |
||
◆ |
Shelf material |
AISI 304 Top and bottom plate thickness 5mm |
◆ |
Shelf structure |
AISI 304 stainless steel (Patent No. :ZL201020237059.X) |
|
Roughness of shelf |
Ra ≤ 0.6 μm |
|
Flatness |
≤ ±0.5mm / m |
|
Effective shelf size |
500mm×900 mm |
|
Amount of shelf |
5+1 |
|
Effective area of shelf |
2.25m2 |
◆ |
Shelf spacing |
70 mm |
|
Temperature decreasing rate |
+20℃ down to -40℃/ within 60 min, (no-load, entrance of silicon oil ) |
|
Temperature elevating rate |
-40℃ up to +20℃/ within 60 min, (no-load, entrance of silicon oil ) |
◆ |
Shelf lowest temperature |
≤ -50℃ (no-load, entrance of silicon oil ) |
|
Shelf highest temperature |
≥ +70℃ (no-load, entrance of silicon oil ) |
|
Shelf temperature error |
≤ ±1℃ ≤ ±1℃ ( in balance ) |
□ Condenser components |
||
|
Condenser Shape |
Vertical type, cylindrical Compact structure, better water capture ,easy to clean and defrosting |
◆ |
Condenser material |
AISI 304 |
|
Condenser water capture |
≥ 30Kg |
|
Condenser temp. Decreasing |
+20℃--40℃, within 30 minutes |
◆ |
Condenser Min. temp. |
≤ -70℃ |
|
Defrosting |
Electrochemical cream |
◆ |
Thermal insulation material |
Polyurethane foam |
□ Refrigeration system |
||
|
Refrigerator |
France original imported TECUMSEH full closure compressor |
◆ |
Refrigerant |
Environmentally friendly refrigerant |
|
Refrigerator number |
2 sets |
|
Shelf refrigeration |
1 sets (shelf refrigeration at same time, indirect refrigeration) |
|
Condenser refrigeration |
1 set (shelf refrigeration at same time, direct refrigeration) |
★ World famous devices are used to make sure correct, stable, safe and reliable. |
||
|
High pressure protection device |
When system’s air discharge pressure exceeds allowed pressure, machine automatically stops working, to avoid an accident. |
|
expansion valve |
DANFOSS(Denmark) |
|
Top cover valve |
Castel(Italy) |
|
solenoid valve |
DANFOSS(Denmark) |
|
Oil separator |
ZOER |
|
High pressure controller |
DANFOSS(Denmark) |
|
Disacidify filter |
DANFOSS(Denmark) |
|
Pressure meter |
LR/REFCO LR/REFCO(Germany/Swiss) oil submerge pressure meter |
|
Water cooling condenser |
Well-known brand |
□ Vacuum system |
||
◆ |
Double stage rotary vane pump |
Tan's Vacuum Pump |
|
Quantity |
1 set |
◆ |
Vacuum gauge |
Reborn |
|
Chamber pumping rate |
Atmosphere→10 Pa ≤30 minutes(in dry condition) |
|
System Maximum vacuum |
≤ 5Pa |
|
System leaking rate |
≤ 10 Pa·l / sec |
□ Liquid circulation system |
||
◆ |
Liquid |
low viscosity silicon oil ( 25℃, 5cst ) National qualified product |
|
Liquid tubing material |
AISI 304, welding, heat keeping |
◆ |
Circulation pump |
★GRUNDFOS, original imports, web rotor canned pump From Denmark brand, world famous brand |
|
Circulation pump quantity |
1 set |
|
Heating rate |
4kW |
|
Heating control style |
Solid-state relay |
◆ |
Stainless steel plate heat exchanger |
Well-known brands |
|
Temperature sensor |
PT-100 platinum resistance |
□ Control system |
||
◆ |
Control style |
Automatic and manual control |
◆ |
Control system |
FD-PILOT |
|
SH-HPSC-II |
|
|
Touch screen |
MCGS |
|
Intermediate relay |
CHINT |
|
AC contactor |
CHINT |
|
Air circuit-breaker |
CHINT |
|
Wiring terminals: |
Well-known brands |
□ Safety protection |
||
|
Whole machine protection |
All safety conditions are ready for whole machine, machine can start running. |
|
Operation protection |
Electrical system have logic interlock, control and protection function |
|
Vacuum pressure |
Available |
|
Heating system |
Available |
|
Power cut and supply |
With safety protection measure |
|
Products protection during sublimation process |
Heat cutting if vacuum lack |
|
Condenser protection when vacuum pump start |
Interlock |
□ Whole machine design |
||
|
Power |
3Ph+N+PE, 380V |
|
Installed power |
13.5 KW (this is installed power, not running power) |
|
Whole machine structure |
Integrated structure (easy for transport and placement) |
|
Whole machine size |
About 1200x2100x1700mm, L*W*H |
|
Whole machine weight (kg) |
About 1200 |
|
Time of warranty: |
One year after site acceptance. |